Axial flux motor

Axial flux motor: Leading the way in new production technologies for lamination stacks

The axial flux motor is an important motor concept for the future. This is characterized by a high power density and low weight. New production processes are needed – for both wound and segmented lamination stacks. We are already ramping up series manufacturing of lamination stacks and have developed completely new manufacturing processes.

Production of axial flux motors suitable for series manufacturing

With the axial fluxmotor, the magnetic field does not flow radially, but axially. This places new demands on the lamination stack. Stators and rotors wound from electrical sheet or individual segments are typical components for the axial flux motor. Together with our expertise in materials, tools, machines, and processes, we can manufacture your axial flux motors on an industrial scale.

We are experts in the following technologies

  • Wound and bonded stators/rotors with machining of the grooves
  • Wound and welded stators/rotors with punched grooves
  • Stator segments in 3D and pyramid shape punched and bonded, with each lamination having a different dimension
  • Made from KO/GO material to reinforce the magnetic field

Future prospects with axial flux motors

We are already ramping up series manufacturing of lamination stacks and have developed completely new manufacturing processes. In collaboration with bonding varnish (Backlack) manufacturers, we are pursuing new combinations of materials and production processes. This opens up completely new possibilities.

Success stories

About us | Technologies | Processes & Industrialization
12.09.2024 - Lesezeit: < 1 Minute
Axial flux technology is gaining momentum: AxD AG – LCD LaserCut AG and SWD AG Stator- und Rotortechnik are jointly developing the technology for wound axial-flux electrical steel cores
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Success Stories
25.07.2021 - Reading time: < 1 minute
We bring your axial flux motors up to maximum performance. The customer wants to replace a pyramid-shaped stator segment made of SMC for its axial flux motor with a laminated stator segment.
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Impressions

Our specialist will be happy to answer any questions you may have.

Fact box

  • High power density with low weight
  • Winding and bonding for axial flux motors is available as standard
  • Winding and welding for axial flux motors is available as standard
  • We also process KO/GO material in series
  • We produce 3D punched stator segments in series
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