NO10 electrical sheet in large series

Challenge

The customer wants to set new standards with a new generation of battery-operated household appliances. The small electric motor is a high-performance stack with very high speeds and 0.1 mm thick NO10 material.

Approach

Following failures with various manufacturers, SWD creates a concept from prototypes through large series to production at the customer’s premises. The concept is based on our segmentation technology and is being adapted. An innovative punching tooling concept combined with the fast bonding of segmentation technology is combined in a fully automated BPS® line.

Success

From the prototype phase to the currently ongoing series manufacturing, all steps were carried out without any problems. Many innovations have been implemented and series manufacturing with NO10 has been ramped up. Thanks to our fully automated production and extensive expertise, we have been able to deliver at 0 ppm throughout the entire ramp-up to this day.

Facts

  • We punch NO10 in high-volume production
  • 0 ppm since the start of production
  • Fully automated process from unrolling to the bonded stack
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