Solutions in record time

Challenge

The customer has developed a stator generator drive with punch-stacked lamination stacks and is already ramping up series manufacturing. However, the tests show that the required performance values are not achieved and that vibrations and noise also cause problems.

Approach

A short-notice workshop outlines the structure of a production facility with bonded segments and bonded rotors. The customer simulates the components with different materials and SWD carries out pre-tests with the materials to ensure processability in series manufacturing.

Success

SWD delivers bonded stator segments and rotors within 12 weeks. Prototypes are produced with electrical sheet from three different suppliers and tested by the customer. This was followed by the start of series manufacturing, and today we are mass-producing stator segments using our BPS® technology.

Facts

  • Bonded segments increase performance
  • Bonded segments improve NVH (noise, vibration, harshness)
  • Implementation in record time
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